number of private car and truck promotes development of economic all over the world; meanwhile, a large number of waste tyre has been discarded because of consumption and abrasion. Only 50% of them have been recovered, waste resources have been wasted seriously, and scrap tyres disposal has been focused on more and more countries, more and more people are interested in waste tyre to oil plant for sale.
At present, in order to meet the material performance requirements, tyres are becoming more high strength, wear resisting, stable as well as ageing resistant, which could result in tyres discarded cannot naturally degrade in much longer period, maybe hundreds of years. It is called as black pollution.
Nowadays, pyrolysis technology is regarded as the most advanced method on old tires disposal, owing to it is a new green and economic solution on waste tyres, turning waste tyre to oil in a sealing high-temperature reactor. It is a chemical process pyrolyzing macromolecular into small molecule tyre oil.
Kingtiger is the top professional manufacturer of tyre to oil plant in China; our company has researched a suit of high-tech pyrolysis plant, which can convert waste tyre to oil in large scale, in principle of green, sustainable development and economic benefits. This plant has a great market potential.
Our company has introduced advanced foreign pyrolysis technology, we can supply different solutions in accordance with different requirements of customers, so as to minimize the cost and maximize economic benefit. Our company has rich in experience in designing furnace, pressure vessel as well as condenser; and our pyrolysis machines have acquired patent certificates. This plant uses the most advanced process, its temperature and pressure can be detected automatically to ensure safety. This system is popular with our customers because of features, such as, free of harmful chemicals in process, and without pollution on soil, water and air, as well as low investment but large gains.
Basic Parameter of Kingtiger Waste Tyre to Oil Plant:
| Data | BLJ-6 | BLJ-10 | BLL-16 | BLL-30 | BLL-40 | BLL-50 |
| Daily capacity | 6 MT | 10 MT | 20 MT | 30-50MT | 40MT | 50MT |
| Working method | Batch | Semi-Continuous | Fully continuous | |||
| Operating pressure | Constant pressure | |||||
| Reactor rotate speed | 0.4 turn/minute | Not rotary type | ||||
| Total power | 24 kw/h | 30 kw/h | 54 kw/h | 53.6kw/h | 62kw | 84kw |
| Reactor size | D2.2*L 5.1m | D2.8*L6.2 m | D2.8 *L7.1 m | L12.5*W2.2*H2.5m | L12.5*W2.2*H2.5m | L12.5*W2.2*H2.5m |
| Space for machine(L*W*H) | 20*10*10 m | 25*15*10 m | 25*15*10 m | 20*15*10m | 33*15*10m | 33*15*10m |
Raw Materials and Oil Ratio of Kingtiger Waste Tyre to Oil Machine:
| Raw material | Oil ratio |
| Steel wire tyre | 45%-50% |
| Nylon tyre | 40% |
| Bicycle tyre | 35% |
| Off-road tyre | 60% |
| Truck tyre | 75% |
End Products for Waste Tyre Oil Plant from Kingtiger:
| End product | Yield | Application |
| Tire oil | 50% | 1. Be sold as fuel to ceramics factory, glass factory, steel factory and boiler factory |
| 2. Added into heavy oil generator to produce electricity. | ||
| 3. Transformed into diesel or gasoline for vehicle by oil distillation equipment. | ||
| 4. As fuel to heat the reactor. | ||
| Carbon black | 30% | 1. Sold outward. |
| 2. Reprocessed into color master batch. | ||
| 3. Reprocessed into coal or refractory briquette. | ||
| Steal wire | 12% | 1． Sold outward. |
| 2． Deep processed into steal bloom by hydraulic press-packing. | ||
| Combustible gas | 8% | 1. Back to furnace for heating the reactor. |
| 2. Stored as fuel for heating. |
Process
1. Put scrap tyres processed into reactor by full-automatic feeding machine after it is delivered into stock bin by conveyer belt. Total quantity shall be controlled under 2/3 of reactor for rotating more smoothly, then sealed door for feeding shall be closed, after that, open the heating system.
2. Two stages are included for pyrolysis, from 100 degree celsius to 250 degree celsius is the preliminary stage , the light oil gas shall be released at 100 ℃ and fluid oil shall be released at 120 degree celsius, from 250 to 280 degree celsius is the top output rate interval, oil gas will begin to collected into manifold, heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy pyrolysis oil tank, The lighter gas will rise up to the multifunctional oil condensers, be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and dedusting by hydroseal will be led to the furnace for recycling.
3. Cool down the reactor before make sure all abovementioned has been done, and carbon black will be discharged when the temperature reaches at 40 degree Celsius.
Outstanding Advantages of Old Tyre Oil Plant in Kingtiger
1. New heating structure had never appeared in market, which combines the advantage of directly heating and hot-wind heating, increases heating speed and service life, improving production efficiency and reducing production cost.
2. Pioneered PLC computer control system, 3 price grades like high, medium and low can be chosen in accordance with different requirements of customers.
3. Two types for operation including batching and continuous can meet different requirements of customers, reduce production cost, as well as promote production efficiency.
4. Stronger condenser system uses rotary condenser, which can promote oil yield and convenient to maintenance.
5. Main reactor uses anti-burning through technology.
Features of Waste Tyre to Oil Plant in Kingtiger
1. Green: sound environmental equipments will be supplied, such as exhaust gas burner and dust desulfurization. Special water impact way will be used in the process of discharging slag, which can solve flying ash compared with old type. It is free of smoke and odor, is very safety and green. With advanced technology, slag will be discharged under 350 degrees Celsius, improving production surrounding.
2. Safe: burn prevention technology can absolutely prevent fire in the process of slag-discharging, opening furnace as well as pulling tyre wire, and jamming prevention technology of air outlet has been used, so as to protect operator’s safety.
3. Cost reduction: main reactor uses anti-burning through technology can prolong the service life by 2 to 3 years.
4. High production and energy saving: oil yield will be increased by 5% by using our pyrolysis technology. Exhaust gas produced from pyrolysis will be recycled as fuel for heating reactor. Meanwhile, new heating structure can save fuel by 30%.
After Sales Service of Kingtiger
Kingtiger owns special after-sale service department for our customers, our goal is to make sure customers are satisfied with the products, and become our friends forever. All customers can enjoy following service:
1. Necessary support, skilled expert will be arranged to you factory for construction work, plant installing and personal training. Whole process you will be impressed with rigorous and high efficiency of our experts.
2. Periodical call visit, make sure obtain service condition and give better advice for using. You also can communicate with us by free after-sales telephone to share your using experience and advice.
3. All of our plants shall be free lifelong maintenance at all times.
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