Sunday, March 13, 2016

FGD Gypsum Safety Data Sheet (SDS) Template

Data Sheet (SDS) Template

This Appendix provides a generic template that can be used to develop an OSHA compliant SDS for Flue Gas Desulfurization (FGD) gypsum.  

Comments have been included within the template to assist American Coal Ash Association (ACAA) members in populating the SDS appropriately.  In general, items highlighted in yellow will require additional input from the SDS developer to identify/include the appropriate information.  Other required information for populating the template may originate from the manufacturer/distributer or the FGD gypsum.  The SDS Guidance Document can be used as a source of required information if it is not available here.

Note: Delete highlights and comments upon generation of an SDS using the template. Adjust Page Breaks as necessary to keep sectionsubsection or tabular information together. 
  





 
SDS Template

Preparation Date: V1-2015-11-25

INSERT LOGO
INSERT PRODUCT NAME

           SDS Number: 0.0

        Revision Date: N/A

Safety Data Sheet

Section 1
Identification of the Substance and of the Supplier
1.1Product Identifier
Product Name/Identification:
INSERT
Synonyms:
LIST HERE, Delete row if not applicable
Product Code:
INSERT or enter Not Applicable
Formula:
UVCB Substance
1.2Relevant Identified Uses of the Substance or Mixture and Uses Advices Against
Relevant Identified Uses:
Component of building products such as drywall, cementadditives and plaster, as a set retardant and grinding aid in cement, or as an agricultural additive.
Uses Advised Against:
None known
1.3Details of the Supplier of the SDS
Manufacturer/Supplier:
INSERT
Street Address:
INSERT
City, State and Zip Code:
INSERT
Customer Service Telephone:
INSERT
E-mail Address:
OPTIONAL, Insert if desired, otherwise delete row
1.4Emergency Telephone Number
Emergency Phone Number:
INSERT
Hours Available:
INSERT


Section 2
Hazards Identification
2.1Classification of the Substance

GHS Classification(s) according to OSHA Hazard Communication Standard (29 CFR 1910.1200):
Insert applicable classifications.

For FGD Gypsum Composition 1: 
• STOT-SE Category 3 
• STOT-RE Category 2

For FGD Gypsum Composition 2: 
• STOT-SE Category 3 
2.2Label Elements

For FGD Gypsum Composition 1: 
• STOT-SE Category 3 
• STOT-RE Category 2

Labelling according to 29 CFR 1910.1200 Appendices A, B and C*
Hazard Pictogram(s):
 
Signal Word:
Warning.
Hazard  Statement(s):
May cause respiratory irritation.
May cause damage to lungs after repeated/prolonged exposure via inhalation. 
Precautionary  Statement(s):
Do not breathe dust.
Use outdoors or in a well ventilated area.
If inhaled: Remove to fresh air and keep comfortable for breathing.
Get medical advice/attention if you feel unwell.
Store in a secure area.
Dispose of product in accordance with local/national regulations.

For FGD Gypsum Composition 2: 
• STOT-SE Category 3 

Labelling according to 29 CFR 1910.1200 Appendices A, B and C* 
Hazard Pictogram(s):
 
Signal Word:
Warning
Hazard  Statement(s):
May cause respiratory irritation. 
Precautionary  Statement(s):
Avoid breathing dust.
Use outdoors or in a well ventilated area.
If inhaled: Remove to fresh air and keep comfortable for breathing.
Get medical advice/attention if you feel unwell.
Store in a secure area.
Dispose of product in accordance with local/national regulations.

2.3Other Hazards

For FGD Gypsum Composition 1:

Listed Carcinogens:

-Respirable Crystalline Silica

IARC:
[Yes]
NTP:
[Yes]
OSHA:
[No]
Other:
[No]

For FGD Gypsum Composition 2 (less than 0.1% Respirable Crystalline Silica):
Listed Carcinogens: None Known
For FGD Gypsum Composition 2 (greater than 0.1% but < 1% Respirable Crystalline Silica):
Listed Carcinogens:

-Respirable Crystalline Silica

IARC:
[Yes]
NTP:
[Yes]
OSHA:
[No]
Other:
[No]


None known.Section 3
Composition/Information on Ingredients/Impurities

Substance
CAS No. 
Percentage (%)
GHS Classification
Calcium sulfate, dihydrate
10104-14-1
Include %
Specific Target Organ Toxicity – Single Exposure (respiratory effects)-Category 3
Crystalline silica
14808-60-7
See Note 1
Specific Target Organ Toxiciy – Repeated Exposure (lung)-Category 2
Respirable crystalline silica (RCS)
14808-60-7
≥0.1% ; See Note 2
Specific Target Organ Toxiciy – Repeated Exposure (lung)-Category 2
Fly Ash
68131-74-8
If >1%
Specific Target Organ Toxicity – Single Exposure (respiratory effects)-Category 3
1. Report the level of crystalline silica in the product if the level of RCS has not been determined, at or above 0.1%.  If the level of RCS has been determined this information is not required; delete the crystalline silica row. 
2. Report the level of RCS if known.  If the RCS level has not been determined, footnote the crystalline silica value to indicate that the respirable portion of the substance in the FGD gypsum has not been determineddelete the RCS row.

Section 4
First Aid Measures
4.1Description of First Aid Measures
Inhalation:
If product is inhaled and irritation of the nose or coughing occurs, remove person to fresh air. Get medical advice/attention if respiratory symptoms persist.
Skin Contact:
If skin exposure occurs, wash with soap and water.
Eye Contact:
If product gets into the eye, rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do.  Seek medical attention/advice if irritation occurs or persists.
Ingestion:
No specific first aid measures are required.
4.2Most Important Health Effects, Both Acute and Delayed

Acute effects: Acute exposure to FGD gypsum dust can dry and irritate the skin and cause dermatitis or eye irritation through mechanical abrasion.

Chronic effects: Chronic exposure to FGD gypsum may cause lung damage from repeated exposure.  Chronic inhalation of dusts containing respirable crystalline silica may result in silicosis.

4.3Indication of Any Immediate Medical Attention and Special Treatment Needed

Seek first aid or call a doctor or Poison Control Center if contact with eyes occurs and irritation remains after rinsing.  Get medical advice if inhalation of dust occurs and respiratory symptoms persist.
Section 5
Firefighting Measures
5.1Extinguishing Media
Suitable Extinguishing Media:
Product is not flammable.  Use extinguishing media appropriate for surrounding fire.
Unsuitable Extinguishing Media:
Not applicable, the product is not flammable.

5.2Special Hazards Arising From the Substance or Mixture
Hazardous Combustion Products:
Above 1450oC (~2600oF), gypsum decomposes to calcium oxide and sulfur dioxide. 
5.3Advice for Firefighters
Special Protective Equipment and Precautions for Firefighters:
As with any fire, wear self-contained breathing apparatus (NIOSH approved or equivalent) and full protective gear.

Section 6
Accidental Release Measures
6.1Personal Precautions, Protective Equipment and Emergency Procedures
Personal precautions/Protective Equipment:
See Section 8.3 Individual Protective Measures.  For concentrations exceeding Occupational Exposure Levels (OELs), use a self-contained breathing apparatus (SCBA).
Emergency procedures:
Use scooping, water spraying/flushing/misting or ventilated vacuum cleaning systems to clean up spills.  Do not use pressurized air.
6.2Environmental Precautions
Environmental precautions:
Prevent contamination of drains or waterways and dispose according to local and national regulations.
6.3Methods and Material for Containment and Cleaning Up
Methods and materials for containment and cleaning up:
Do not use brooms or compressed air to clean surfaces.  Use dust collection vacuum and extraction systems. 
Large spills of dry product should be removed by a vacuum system.  Dampened material should be removed by mechanical means and recycled or disposed of according to local and national regulations.
See Sections 8 and 13 for additional information on exposure controls and disposal.
Section 7
Handling and Storage

7.1Precautions for Safe Handling

Practice good housekeeping.  Use adequate exhaust ventilation, dust collection and/or water mist to maintain airborne dust concentrations below permissible exposure limits (note: respirable crystalline silica dust may be in the air without a visible dust cloud).  

Do not permit dust to collect on walls, floors, sills, ledges, machinery, or equipment.  Maintain and test ventilation and dust collection equipment.  In cases of insufficient ventilation, wear a NIOSH approved respirator for silica dust when handling or disposing dust from this product.  Avoid contact with skin and eyes.  Wash or vacuum clothing that has become dusty.  Avoid eating, smoking, or drinking while handling the material.

7.2Conditions for Safe Storage, Including any Incompatibilities
Minimize dust produced during loading and unloading.

Section 8
Exposure Controls/Personal Protection
8.1Control Parameters
OCCUPATIONAL EXPOSURE LIMITS
SUBSTANCE
OSHA PEL
TWA (mg/m3)
NIOSH REL
TWA (mg/m3)
ACGIH TLV
TWA (mg/m3)
CA - OSHA PEL (mg/m3)
Particulates Not Otherwise Regulated
Total
15
15
-
10

Respirable
5
5
-
5
Crystalline Silica
Total Quartz
30 ÷ (%SiO2+2)  (Total Quartz)
-
-
0.3

Respirable Crystalline Silica
10 ÷ (%SiO2+2)
0.05
0.025           (α-quartz & cristobalite)
0.1

Cristobalite
-
0.05
0.025
(α-quartz & cristobalite)
0.05 (respirable)
Calcium Sulfate, anhydrous 
(CAS# 7778-18-9)
Total Dust
*
10
101
*

Respirable
*
5
-
*
1 The value is for particulate matter containing no asbestos and <1% crystalline silica.
* The value for Particulates Not Otherwise Regulated (PNOR) is applied.
8.2Exposure Controls
8.2.1Engineering Controls

Provide ventilation to maintain the ambient workplace atmosphere below the occupational exposure limit(s).  Use general and local exhaust ventilation and dust collection systems as necessary to minimize exposure.

8.2.2Personal Protective Equipment (PPE)
Respiratory protection:
Wear a NIOSH approved particulate respirator if exposure to airborne particulates is unavoidable and where occupational exposure limits may be exceeded.  If airborne exposures are anticipated to exceed applicable PELs or TLVs, a self-contained breathing apparatus or airline respirator is recommended.
Eye and face protection:
If eye contact is possible, wear protective glasses with side shields.  Avoid contact lenses.
Hand and skin protection:
Wear gloves and protective clothing.  Wash hands with soap and water after contact with material.

Section 9
Physical and Chemical Properties

9.1Information on Basic Physical and Chemical Properties
Property: Value
Property: Value
Appearance (physical state, color, etc.): White/gray cake-like material 
Upper/lower flammability or explosive limits: Not applicable
Odor: Odorless
Vapor Pressure (Pa)Not applicable
Odor threshold: Not applicable
Vapor Density: Not applicable
pH (25 °C)(in water): 6-8
Specific gravity or relative density: 2.0 – 2.9
Melting point/freezing point (°C): 128
Water Solubility: 0.1-0.3%
Initial boiling point and boiling range (°C)>163
Partition coefficient: n-octane/water: No data
Flash point (°C)None
Auto ignition temperature (°C)Not applicable
Evaporation rate: Not applicable
Decomposition temperature (°C): 1450
Flammability (solid, gas): Non-flammable, non-combustible
Viscosity: Not applicable

9.2Other Information

Section 10
Stability and Reactivity
10.1 Reactivity:
Avoid contact with strong acids or oxidizers and diazomethane.
10.2 Chemical stability:
The material is stable under normal use conditions.
10.3 Possibility of hazardous reactions:
The material is a relatively stable, inert material; polymerization will not occur.
10.4 Conditions to avoid:
Product can become airborne in moderate winds.  Dry material should be stored in silos.  Materials stored out of doors should be covered or maintained in a damp condition.
10.5 Incompatible materials:
Acids, ammonium salts, diazomethane, phosphorus and aluminum metal.
10. 6 Hazardous decomposition products:
None known.

Section 11
Toxicological Information

11.1Information on Toxicological Effects

Toxicological data for FGD Gypsum Composition 1
Endpoint
Data
Acute oral toxicity
Oral LD50: > 2000 mg/kg
Acute  dermal toxicity
No data.
Acute inhalation toxicity
Inhalation LC50: > 3.26 mg/L
Skin corrosion/irritation
Not irritating or corrosive to skin based on 4-hour, semi-occlusive exposure to rabbits.
Eye damage/irritation
No positive responses in rabbits based upon 24, 48, and 72 hour mean scores for corneal opacity, iritis, conjunctival redness/edema.  
Respiratory/skin sensitization
Not a sensitizer.
Germ cell mutagenicity
Several in vitro and in vivo mutagenicity assays determined that calcium sulfate, dihydrate was non-mutagenic, with and without metabolic activation.
Carcinogenicity
No data on calcium sulfate, dihydrate. Carcinogenic studies were not conducted based on the non-neoplastic effects noted in the oral and inhalation repeated dose studies as well as the negative mutagenicity assays.
Respirable crystalline silica has been identified as a carcinogen by NTP and IARC.
Reproductive toxicity
No significant developmental or reproductive toxicity were identified in rabbits after exposure to either calcium sulfate, dihydrate or calcium sulfate, dihydrate.
Specific Target Organ Toxicity–Single Exposure
Acute toxicity testing did not result in direct organ toxicity after a single exposure to calcium sulfate, dihydrate.  However, as the form of tested was not indicated, FGD gypsum dust may result in mechanical irritation.
Specific Target Organ Toxicity–Repeated Exposure
A repeat dose oral toxicity study (35-45 days) with calcium sulfate, dihydrate conducted using rats reported a NOAEL for males of 100 mg/kg/day on the basis of decreased total protein, albumin, blood urea nitrogen, and creatinine levels observed at the 300 and 1,000 mg/kg/day dose groups.  No effects were observed in females.
Repeated inhalation exposures to high levels of respirable crystalline silica may result in lung damage (i.e., silicosis).
Aspiration Hazard
Not applicable.

Toxicological data for FGD Gypsum Composition 2
Endpoint
Data
Acute oral toxicity
Oral LD50: > 2000 mg/kg
Acute  dermal toxicity
No data.
Acute inhalation toxicity
Inhalation LC50: > 3.26 mg/L
Skin corrosion/irritation
Not irritating or corrosive to skin based on 4-hour, semi-occlusive exposure to rabbits.
Eye damage/irritation
No positive responses in rabbits based upon 24, 48, and 72 hour mean scores for corneal opacity, iritis, conjunctival redness/edema.  
Respiratory/skin sensitization
Not a sensitizer.
Germ cell mutagenicity
Several in vitro and in vivo mutagenicity assays determined that calcium sulfate, dihydrate was non-mutagenic, with and without metabolic activation.
Carcinogenicity
No data on calcium sulfate, dihydrate. Carcinogenic studies were not conducted based on the non-neoplastic effects noted in the oral and inhalation repeated dose studies as well as the negative mutagenicity assays.
Reproductive toxicity
No significant developmental or reproductive toxicity were identified in rabbits after exposure to either calcium sulfate, dehydrate or calcium sulfate, dihydrate.
Specific Target Organ Toxicity–Single Exposure
Acute toxicity testing did not result in direct organ toxicity after a single exposure to calcium sulfate, dihydrate.  However, as the form of tested was not indicated, FGD gypsum dust may result in mechanical irritation.
Specific Target Organ Toxicity–Repeated Exposure
A repeat dose oral toxicity study (35-45 days) with calcium sulfate, dihydrate conducted using rats reported a NOAEL for males of 100 mg/kg/day on the basis of decreased total protein, albumin, blood urea nitrogen, and creatinine levels observed at the 300 and 1,000 mg/kg/day dose groups.  No effects were observed in females.
Aspiration Hazard
Not applicable.

Section 12
Ecological Information
12.1Toxicity
No data available on final product.
12.2Persistence and Degradability
Not relevant for inorganic materials.
12.3Bioaccumulative Potential
No data available.
12.4Mobility in Soil
No data available.
12.5Results of PBT and vPvB Assessment
No data available.
12.6Other Adverse Effects
None known.

Section 13
Disposal Considerations

See Sections 7 and 8 above for safe handling and use, including appropriate hygienic practices.

Dispose of in accordance with local and national regulations.  Local regulations may be more stringent than regional or national requirements.
Section 14
Transport Information

Regulatory entity: 
U.S. DOT
Shipping Name:
Not Regulated

Hazard Class:
Not Regulated

ID Number:
Not Regulated

Packing Group:
Not Regulated

Section 15
Regulatory Information

15.1Safety, Health and Environmental Regulations/Legislation Specific for the Mixture
• TSCA Inventory Status

The FGD gypsum as well as known impurities are listed on the TSCA Inventory.

• California Proposition 65

The following substances are known to the State of California to be carcinogens and/or reproductive toxicants:

▪ Respirable crystalline silica

• State Right-to-Know (RTK)

Component
CAS
MA1,2
NJ3,4
PA5
RI6
Gypsum;
calcium sulfate; 
calcium sulfate, dihydrate
7778-18-9 OR
10101-41-4
Yes
Yes
Yes
No
Calcium carbonate
1317-65-3
Yes
Yes
Yes
No
Silica-crystalline (SiO2), quartz
14808-60-7
Yes
Yes
Yes
No
1 Massachusetts Department of Public Health, no date
189th General Court of The Commonwealth of Massachusetts, no date
3 New Jersey Department of Health and Senior Services, 2010a
4  New Jersey Department of Health, 2010b
5  Pennsylvania Code, 1986
6  Rhode Island Department of Labor and Training, no date

• Other Environmental Listings

Section 16
Other Information, Including Date of Preparation or Last Revision
16.1Indication of Changes

Date of preparation or last revision: INSERT

16.2Abbreviations and Acronyms

• ACAAAmerican Coal Ash Association
• ACGIH:American Conference of Industrial Hygienists
• ANSI:American National Standards Institute
• CA:California
• CAA:Clean Air Act
• CAS:Chemical Abstract Services
• CFR: Code of Federal Regulations
• EPA:Environmental Protection Agency
• FGDFlue Gas Desulfurization
• GHS:Globally Harmonized System of Classification and Labelling
• HMIS:Hazardous Materials Identification System
• IARC: International Agency for Research on Cancer
• LC50:Concentration resulting in the mortality of 50 % of an animal population
• LD50:Dose resulting in the mortality of 50 % of an animal population 
• MA:Massachusetts
• NA:Not Applicable
• NIOSH:National Institute of Occupational Safety and Health
• NJ:New Jersey
• NOEC:No observed effect concentration
• NTP:US National Toxicology Program
• OEL: Occupational Exposure Limit
• OSHA:Occupational Safety and Health Administration
• PA:Pennsylvania
• Pa:Paschal
• PBT:Persistent, Toxic and Bioaccumulative
• PEL:Permissible exposure limit
• PNORParticulates Not Otherwise Regulated
• PPE:Personal Protective Equipment
• RCS:Respirable Crystalline Silica
• REL:Recommended exposure limit
• RI:Rhode Island
• RTK:Right-to-Know
• SARA:Superfund Amendments and Reauthorization Act
• SCBA: Self-contained breathing apparatus
• SDS:Safety Data Sheet
• STOT-RE:Specific target organ toxicity-repeated exposure
• STOT-SE:Specific target organ toxicity-single exposure
• TLV:Threshold limit value 
• TSCA:Toxic Substances Control Act 
• TWA:Time-weighted average 
• UVCB:Unknown or Variable Composition/Biological
• U.S.:United States
• U.S. DOT:United States of Department of Transportation
• vPvB: Very Persistent and Very Bioaccumulative 

16.3Other Hazards

FGD Gypsum 1 - STOT-RE: Cat. 2, STOT-SE: Cat.3
Hazardous Materials Identification System (HMIS)
Degree of hazard (0= low, 4 = extreme)
Health:
1*
Flammability:
0
Physical Hazards:
0
Personal protection:

* Chronic Health Effects
FGD Gypsum  2 - STOT-SE: Cat.3
Hazardous Materials Identification System (HMIS)
Degree of hazard (0= low, 4 = extreme)
Health:
1
Flammability:
0
Physical Hazards:
0
Personal protection:



DISCLAIMER:

This SDS has been prepared in accordance with the Hazard Communication Rule 29 CFR 1910.1200. Information herein is based on data considered to be accurate as of date prepared. No warranty or representation, express or implied, is made as to the accuracy or completeness of this data and safety information. No responsibility can be assumed for any damage or injury resulting from abnormal use, failure to adhere to recommended practices, or from any hazards inherent in the nature of the product.

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